Switch points in vacuum ranges: How are they set?

Setting the switch points of an electronic pressure switch for an application in the vacuum range is not a self-explanatory task. The next article therefore explains what should be taken into account with this setting. It involves a pressure switch with a hysteresis function. Instruments with this configuration are most regularly installed in industrial applications.
Electronic pressure switches, like the WIKA models PSD-4 and PSD-4-ECO or the A-1200 pressure sensor with IO-Link, operate as ?normally closed? or ?normally open?, with regards to the task. The next graphics illustrate both switching functions with the respective switch and reset points:
In principle, the next applies: The switch point (SP) is higher than the reset point (RP) and the start of measuring range (MRS) is definitely smaller compared to the end of measuring range (MRE). This rule could be easily understood with settings for ambient air pressures.
Example: Control of vacuum pressure pump
On the other hand, setting the switch points in the vacuum range and thus, ultimately, the switching function, requires more attention. To illustrate this, let?s take the control of a vacuum pump, for instance, which must maintain a vacuum between -0.7 bar and -0.5 bar. For the task described, we decide on a pressure switch with a measuring range of -1 ? 0 bar.
The start of measuring range (MRS) is therefore -1 bar, the end of measuring range (MRE) 0 bar. This means: At 0 bar (= start of operation) the switch ought to be closed, so as to switch on the vacuum pump. If the pressure drops to -0.7 bar, the switch must open and prevent the pump. As soon as the pressure reaches the upper limit value of -0.5 bar, the pump should once again start and run before pressure has again dropped to -0.7 bar.
ow must the switch points be set in this vacuum range? Let?s take the two pictures and translate MRS and MRE:
Here it really is clear that the ?normally open? function should be selected, otherwise the pump wouldn’t normally activate. After entering Tantalizing , the schematic is obtained, which shows the way the pressure switch functions in accordance with the example:
Note
Information regarding WIKA?s electronic pressure switches are available on the WIKA website. Do you want to buy pressure switches? In our WIKA online-shop you will discover a few of our standard designs. If you have any questions, your contact will gladly help you.
Also read our posts
What’s meant by the switching function ?hysteresis? with electronic pressure switches?
What’s the difference between your switching functions ?hysteresis? and ?window? in pressure switches?
What’s meant by the ?normally open? switching function with pressure switches?

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