SEEPEX 4.zero will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place will most likely be presenting the next era of pumps. The trade chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping at the main commerce honest for water, sewage, waste and raw supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as soon as once more demonstrates its market leadership in the area of clever and revolutionary solutions.
The identical applies to the opposite commerce fair displays featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be taking part within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is by means of its technical design the only certainly one of its type in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is constantly growing its digital products and services with ambition and keenness. The pump producer combines its digital solutions with the traditional pump enterprise to give its clients more time for the necessities, scale back prices and simplify processes.
At the world honest for environmental applied sciences on the finish of May, international commerce guests will expertise the premiere of a totally automated answer with integrated Industry 4.zero features. The present premium mannequin range SCT AutoAdjust presents revolutionary innovations in the area of progressive cavity pumps. Wrenches and so on. are now a thing of the past when it comes to upkeep. One click on from a remote location and the stator is again in high form. The vary, which was developed on the premise of customer necessities, makes maintenance work a lot simpler and due to this fact helps to save time and costs. Retensioning ensures constant pumping capacity and high productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest maintenance work ever. เกจวัดแรงดันน้ำประปาราคา is elevated and upkeep times are reduced to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle costs are additionally significantly lowered. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, so that maintenance may be simply carried out by one person. Suction or stress lines not need to be eliminated. With an built-in retensioning system, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the circulate rate is decreased because of put on and tear. The newest growth, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator on the push of a button, with out the necessity for any special tools. The new SCT AutoAdjust generation permits the stator to be retensioned either conveniently from the management room via analogue signal traces or digitally through various fieldbus systems. Quick entry on web site on the pump can be achieved via a management panel or through Bluetooth utilizing an app for Android and Apple tablets that are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between smart pumps, companies and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This enables targeted evaluations and analyses that can be utilized for process optimization. All collected data is stored reliably and securely in the cloud. The real-time data from the monitoring service provide suggestions on put on and tear or indicate that spare elements are due for reordering quickly. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined within the operating and maintenance instructions based on the working hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historic data to enable predictive upkeep forecasting and identification of abnormal conditions. By combining totally different sensor knowledge, rules can be created to set off alarms. For example, a decreased circulate price at increased pump pace in comparability with the pump’s individual calibration curve would point out pump wear. This implies that if unintentional course of adjustments are displayed, measures can be taken at an early stage. The deeper evaluation of all collected pump information additionally allows SEEPEX to make more correct life cycle predictions for each pump type primarily based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX offers its custom-made system answer that mixes the advantages of two pump applied sciences to transport extremely dewatered sludge over lengthy distances in a very energy-efficient manner. Sewage sludge compressed into plugs could be conveyed as a lot as one thousand meters to its vacation spot using pulses of compressed air within the pipes. For disposal corporations, this different to standard processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The innovative combination of progressive cavity pump, additional polymer injection and pulsating compressed air utility permits compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system resolution comes within the type of a package unit, which contains the pump, the devoted management logic, as nicely as the polymer and, if desired, the compressed air elements. This pump can additionally be connected to the Connected Services of SEEPEX as an growth.
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