Rising to the salt extraction challenge

A salt extraction operation had to move quickly from an onshore to an offshore website equipped by 5 km of pipework. The company turned to circulate management partner Celeros to assist meet the distinctive circumstances encountered at the new salt nicely.
Overview of the two new water injection pumps for single and parallel operation, following installation and commissioning on the Frisia Zout BV web site.
A new salt extraction plant off the north coast of Holland has been introduced on-line ahead of schedule, stopping a possible halt in manufacturing when the existing onshore properly developed points. Frisia Zout BV, a part of K+S Minerals and Agriculture GmbH, was in a place to overcome the time and technical challenges of accelerating the venture by working in partnership with Celeros Flow Technology (Celeros FT).
The bulk of the salt produced by Frisia Zout BV goes free to a forty,000-tonne storage facility for delivery in bulk to trade. The remainder is packed in smaller portions for use in meals production or made into cubes for water purification.
The salt is extracted beneath licence from the Dutch authorities. The existing borehole licence
allowed K+S to extract salt from underground on the mainland. Due to regulatory changes, the brand new licence would solely permit extraction from subsea sources off the coast. Consequently, a model new borehole and associated plant was required on the Frisia Zout BV website.
เกจวัดแรงดันco2 challenges
K+S began planning for a brand new pump constructing in 2017, and building started in April 2020 with the purpose of bringing it onstream before the existing extraction licence expired at the finish of 2021. However, unexpected difficulties arose with the present onshore nicely, which meant that production would cease before anticipated. To bridge the gap, Frisia Zout BV started bringing in salt water by tanker, but this was an costly different. As a end result, it became imperative to convey the new offshore nicely onstream as soon as attainable.
Time pressures were not the one challenges the corporate faced. Due to the pure geology, the extraction route to the new offshore useful resource was not a straight bore: it changed path twice before reaching the salt deposits. In reality, the new plant is fed by one of many deepest wells on the earth and has 5 km of pipework beyond the water injection pumps. As a end result, the method water needs to be pumped in at high strain (250 barg) and at a excessive flow price (450 m3/h) to extract the amount of salt required, making the choice of pumps critical to success.
Total answer
Frisia Zout BV has a protracted and established relationship with Celeros FT via the ClydeUnion Pumps brand, based not only on the top quality of ITS OEM pumps but also on its ability to reply quickly to any operational points. The firm turned to its trusted circulate management associate once again for assist in meeting the unique circumstances encountered on the new salt properly.
Celeros FT brand ClydeUnion Pumps assessed the move requirements for the water injection course of at the new plant and verified that CUP-BB3 pumps could probably be made to meet necessities. The pumps were specified with Duplex stainless-steel casings as a result of they’d be working in a salt-laden surroundings. Celeros FT manufactured, provided, installed and commissioned the mission-critical pumps for injecting water into the new offshore salt cavern, meeting unusual necessities for top strain and excessive move rates. In addition, they supported Frisia Zout BV in bringing an older pump again into service as a spare: assessing it and upgrading the casing to ensure it met the new responsibility requirements.
ราคาpressuregauge , venture manager for Frisia Zout BV, defined: “We have used CUP-BB3 pumps prior to now and located that their multistage centrifugal design gives better performance, compared to plunger pumps, for this utility. We needed to make use of them again for the brand new project. The Celeros FT team responded to the challenges magnificently, using their engineering experience to establish one of the best answer to satisfy the pressure and circulate rates we required, delivering the pump skids to meet the new development schedule and serving to us keep the venture on track.”
Future assured
The new salt extraction plant came on-line in December 2020. Its CUP-BB3 pumps meet the excessive pressure and flow rates required for the applying and may run in parallel, which has improved productivity. The availability of a spare pump gives additional confidence that production downtime shall be minimal. The company’s ability to meet the accelerated project deadline is particularly spectacular when you think about that the Covid-19 pandemic was already affecting provides of supplies and components. The Celeros FT team labored hard to make sure that this did not have any impact on their buyer.
Celeros FT additionally offered specialist engineering experience throughout the set up and commissioning section and will proceed to ensure the pumps operate satisfactorily throughout the plant’s 15-year lifespan, although the pump constructing could additionally be required to serve a couple of properly in future as demand for K+S high purity salt continues to develop. Easy replacement of wear elements and ongoing service assist from Celeros FT will be positive that the BB3 pumps continue to satisfy operational parameters throughout the extraction plant’s lifetime.
Riemer stated: “The mixture of top of the range OEM equipment and practical engineering expertise offered by Celeros Flow Technology was instrumental in delivering this project forward of time. I’m convinced it will have taken a lot longer to get what we required from another pump producer. The company’s responsiveness was essential in assembly our revised deadline, decreasing prices and preserving extraction at this web site viable.” Riemer concluded: “This is the primary offshore extraction well we have developed however it has been a largely positive expertise thanks to Celeros Flow Technology. They introduced invaluable engineering expertise and specialist pump data to this project and are a elementary part of its success.”
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