Five reasons why force measurement is important

WIKA has been an internationally recognised partner for all measurement tasks for most decades. The product portfolio includes pressure, temperature, force and level measurement, together with flow measurement, calibration and SF6 gas solutions. In the following article, we would like to have a closer consider the measured variable of force. These five reasons show why force measurement is of particular importance.
Reason 1: Protection of people and machinery
Protecting folks from harm is the highest priority in any workplace. Likewise, Soar should remain undamaged so that you can minimise downtime and repairs. In this context, force measurement ensures a safe working environment, especially through overload protection. In cranes, for instance, this prevents heavy loads from falling. With construction machinery and robots, however, uncontrolled machine movements are prevented. This makes it possible to work safely, and completely harmlessly, close to sufficient reason for machinery. In production lines, for instance, the machinery is prevented from pulling, pushing or pressing unchecked, and thereby destroying both components and itself. Another example is port logistics, for which WIKA supplies a globally unique, certified system.
Added value: Safe working environment
Reason 2: Ensuring system stability and production safety
Just collecting data isn’t enough. The right measured values may also be required to manage to monitor processes seamlessly. Using force measurement in linear drives, for example, thus improves process control and automation, while simultaneously ensuring quality. Force measurement also supplies the right data for the correct functioning of brakes and drives, conveyors, presses and weighing systems. An essential point here is to lessen running costs. The bigger the standard of the measured data, the higher the data analysis. The planning of a tool change is thus more precise, so that changing it prematurily . doesn?t cause increased costs nor does unplanned maintenance cause longer downtimes. The savings in consequential costs alone shell out the dough many times over.
Added value: Full process control
Reason 3: Optimisation of production conditions
The savings potential, and thus the maximisation of profit, have been mentioned in the last section. Only through the perfect usage of materials and machinery can margins be increased. A key issue in manufacturing plants is machine availability. As well as reducing Sadly , the focus is on minimising maintenance costs. Among this are welding tongs. With these, the contact force of the electrodes could be precisely monitored by using tension/compression force transducers. In this way, optimum quality is permanently guaranteed and, as well, wear is minimised. Higher profits can also be achieved through saving time, for instance, when containers are weighed ?on the fly?.
Added value: Maximum profits
Reason 4: Improving product quality and saving materials
The utilization of force measurement in welding tongs ? as explained in the section above ? is a very good example of improving product quality along with saving materials. Force measurement provides the right data for probably the most accurate process control. Due to this fact, machine tool wear is only minimal. In addition, force measurement offers many other areas of application. For instance, spreading fertiliser where this step is adapted to the soil conditions is one way to save material. This protects the environment. Furthermore, it is beneficial to know the (supporting) forces acting on mobile cranes. Promote ?s centre of gravity can thus be calculated exactly, meaning that the safety margin could be reduced. In this case, loads could be lifted further, yet accidents, e.g. due to slipping or tipping, could be avoided.
Added value: Lowering costs
Reason 5: Ensuring quality
Finally, the application of force measurement offers many advantages in the area of quality assurance, which has recently been touched upon. On the main one hand, the machinery could be optimally controlled by registering the force. On the other hand, by recording the values, live along with saving them for later use, conclusions could be drawn for specific batches. In addition, the most precise force measuring instruments meet up with the highest requirements, for example, in materials testing machinery or in medical engineering. Incidentally, WIKA offers a DAkkS-accredited calibration service for force measuring instruments.
Added value: Exact measured values
Note
Further information on our portfolio of force measuring instruments are available on the WIKA website. There you will also find home elevators our calibration service for force measuring instruments. In addition, our brochure on force measurement: ?Force measurement is a matter of trust? can be available. Do you want to buy force transducers? Inside our WIKA online store you?ll find a few of our standard versions. Should you have any questions about force measurement, please ask your contact person.
Also read our articles
The ELMS1 overload protection saves lives
Force measurement in linear drives

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