Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of business oil filtration systems, has helped to significantly enhance the product high quality of chilly rolling sheets for its steel business consumer, by installing a FiltraMag+ from Eclipse Magnetics within its annealing course of.
Filtramag’s integral dual flow know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had previously used a standard magnetic roller separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the gathering performance was inadequate and vital issues had been occurring with the quality of its finished products.
An ECL is used throughout the steel industry to help clean and strip the floor of the steel sheet of rolling dust by using an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more practical in cleaning chilly rolled metal than typical cleaning processes, the instability of the chemical compounds can and do trigger problems.
Reduced pressure gauge digital ราคา can provide a level of protection within these circumstances, its effectiveness may be considerably reduced, resulting in contamination removal between 30-40%. Despite the magnetic curler being installed, the alkaline solution was nonetheless closely saturated with dust particles and was affected by an unstable PH stage that combined have been resulting in significant rusting in the course of the course of leading to scratching of the ultimate product.
Filtramag+ provides fantastic particle extraction efficiency inside chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline solution is paramount to make sure optimal effectivity of the ECL and simply having any magnetic filter or separator just isn’t assured to resolve the ferrous contamination problem. The effectivity of the filtration is dependent upon the magnetic material type, measurement of the magnet, magnetic strength and in addition the fluid move dynamics. A low energy magnet or minimal exposure to the fluid won’t carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic roller.
Prolonging pump lifespan
It is essential not only to make use of the correct product for the process in query, but the greater level of answer protection provides further advantages, together with prolonging the lifespan of the pump as well as a discount in associated prices associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, situated on the return line, reduced contamination in this application within the alkaline solution from 400mg/m2 to only 30mg/m2 by eradicating the fantastic dust particles that had been inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India defined: “The magnetic roller was not offering sufficient protection to the fluid on this utility, and it highlights the significance of choosing the proper technique of magnetic protection. เกจวัดแรงดัน4นิ้วราคา to the fine particles circulating inside the alkaline solution, significant rusting was being created through the ECL process that was causing damage to the metal sheet. We recommended Filtramag+, a highly effective magnetic filtration system to our shopper as its capability to take away even the finest particles from fluids would considerably improve the issues that the business was going through. By installing the Filtramag+, our consumer was immediately offered greater ranges of protection in opposition to the injury that were being attributable to the contaminated resolution. We work regularly with Eclipse Magnetics high-performance merchandise and at all times see important, optimistic outcomes quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient to be used with supplies that have lower magnetic permeability corresponding to cast iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow technology making certain that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single move via the filter.
As a results of the set up, the corporate is no longer affected by damaged completed components, has lowered its scrappage and waste, as well as prolonging the life of the pump.
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