Celeros Flow Technology injects new life into forty yr old SAGD pump to increase heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to extend production. The pump – a Mather & Platt BB5 – was greater than 40 years old and had been topic to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of excessive stress, excessive temperature steam to improve fluidity and permit the oil to be pumped to the surface. In order to spice up extraction on this venture, the client needed to extend water temperatures from 90° C to 140° C. However, there were concerns that the existing pump could not be capable of ship this requirement. Nozzle masses had been a particular concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their preferred provider of some 20 years, for assistance.
Mather & Platt is considered one of several heritage pump manufacturers for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering team undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had broken the stuffing box and affected operational effectivity. There had additionally been no upkeep interventions for decades – but the pump had never really failed.
เกจ์วัดแรงดันลม , Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the original pump that it had continued to operate in such harsh situations and with no regular upkeep over such an extended period of time. More importantly, it gave us confidence that a thorough overhaul may achieve the desired enchancment in efficiency, saving the customer the fee and lost production time that may be related to sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite factor evaluation was undertaken to substantiate that the nozzle masses would stand up to the desired temperature enhance. As a result, the pump is now capable of delivering steam on the higher temperatures required. The seal upgrades guarantee it meets the most recent specs.
Concludes Mike Golds: “We are really pleased with the finish result of the SAGD pump upgrade. It has not only achieved the specified production improve for the client, but also supplied a more sustainable and cost-effective answer than complete pump replacement. Using modern engineering and evaluation, we have been capable of give the prevailing pump a model new lease of life and ensure it’ll proceed to perform nicely for a lot of extra years.”
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