Combination of pressure measuring instrument with accessories ? Hook-up rather than own assembly

Pressure transmitters and pressure gauges could be adapted to almost any process condition using valves, protective devices and/or fittings. WIKA offers such combinations in the form of a ?hook-up?, Solid -specific and ready-to-install solution. It eliminates all the disadvantages that users experience with the alternative to do the assembly themselves.
1. The logistical effort:
This is considerable. Measuring instruments, valves and other accessories, if they’re brought together in-house, usually ought to be sourced from different manufacturers, frequently from a lot more than two companies. The order processes ought to be coordinated, which is often time-consuming. Furthermore, supplier management requires additional resources.
2. Compatibility problems (risk of leakage):
Combinations of pressure measuring instruments with instrumentation valves and accessories are not standard solutions. Both components of such an assembly generally come, as mentioned, from different manufacturers. This increases the odds of complications during assembly.
The difference in these measuring arrangements with differential pressure gauges is obvious ? on the left, a good example of an assembly made by the operator themselves, on the proper, the hook-up solution from WIKA.
A good example of this, shown here, may be the combination of a differential pressure gauge with a valve manifold. The connection of the measuring instrument includes a different centre distance than that of the selected valve manifold (picture left). In such a case, the connection may be accomplished via an assembly with two pipe pieces and four adapters. But this solution increases the outlay with time and expense, plus the risk of leakage, by doubling the sealing points (see arrow marks). Difficulties in assembly also arise if the tolerances of the connection interfaces from different suppliers usually do not match exactly. This also carries the chance of leakage. To experience the required compatibility, the qualification and delivery specification must be defined for every supplier with considerable effort.
Two types of hook-up solutions:
Left: Pressure gauge with overpressure protector, a valve to separate the measuring instrument from the procedure and a siphon tube that protects the complete measuring arrangement from excessive temperatures.
Right: Pressure gauge with overpressure protector and monoflange (this permits separation of measuring instrument and process in the case of flange connections).
3. The installation effort:
On top of certain requirements for the procurement of suitable components, are the assembly charges for measuring points with instrumentation valves and accessories also added. These range from the development of special know-how and employee training to the provision of the right workplace, including tools and the necessary materials. Furthermore, an excellent control is mandatory to check on the functionality and reliability of the measuring arrangement, especially its leak tightness. This is especially important if, for example, this can be a process with critical gases.
Avoidance of risks
With a hook-up solution, users circumvent the efforts and potential risks described here. The measuring arrangement is assembled at WIKA (based on the specified process parameters and the installation situation) from qualified individual parts and is tested for leaks. It really is ready for installation in the process on delivery. If Likely , a measuring instrument can be coupled with several instrumentation valves and accessories (see illustration left).
Note
Detailed home elevators valves and protective devices can be found on the WIKA website.

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